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Chair process

 

This time I also want to show some more of the proces. Starting with some sketches I made. (click on the pictures for the full discription)

First sketch

First sketch

After some 'scratch of the pen' drawings. I made this more organized sketch. It shows what materials are worth some research. And what feeling I want to give the piece of furniture, without already deciding what is has to be.

Practise ideas and meterials

Practise ideas and meterials

I'm drawing some designs that could be posible.

Working out

Working out

I do some tests. To look at what happens

Test

Test

Test

Test

Advantage of tests

Advantage of tests

While you're testing new tings pop-up. I was testing with the materials and I used 2 layers because I wanted tension, but what I didn't realize was that there would become space between the layers. But it really makes it look like tension. Just what I was looking for.

Tension

Tension

Felt

Felt

Then I needed to find a material that is flexible as this but still thick enough to sit on. So I came to felt. Felt is build out of layers of wool, wich means you can make it as thick as you want. Than I also thought about getting the felt fixed, that can be done by putting rinforcement bars between the layers of felt.

Felt&Tension

Felt&Tension

Thats how I came to these 3 designs. Now I'm at to point that I have to make a prototype.

Testing With Felt

Testing With Felt

This is the result of the first test I did with felt. I really need to practise some more with felt cause I actually want it to be thicker.

Neoprene

Neoprene

Since I couldn't find a felt that was thick and strong enough, I found this material. its a kind of foam rubber which is 5 centimeters thick.

Neoprene

Neoprene

In this test I glued the neoprene to a chairlag.

Neoprene

Neoprene

The glue sticked pretty wel. The neoprene broke this time. This forces me to make a thin wooden seat upon which I can glue the neoprene. At first I didn't want any type of construction under it, but I can't find a material with all the requirements.

Scale model

Scale model

With this model I made the shape I want to make

Scale

Scale

There are 3 things to work out. how am I going to make the wooden construction under the neopreen and how do I make it a strong constructie. I'm thinking of a steel wired construction like the wirechair of eames. Another thing I have to work on is how to keep the neoprene clean. Because it's collecting dust. Maybe I could use some kind of liquid rubber for that.

contruction

contruction

I figured out a way to support the neopreen. I started out with a concept version of aluminum.

steel contruction

steel contruction

Then I made the better version of the contruction. I had quite some struggles because I didn't work that much with steel.

Prototype

Prototype

I found some old table legs wich I used to make the prototype. I did also use the steel frame I made. As you can see I'd also found a new way to fix the legs to the neopreen.

Prototype

Prototype

As you can see I'd also found a new way to fix the legs to the neopreen.

coating

coating

The other open end there is: a coating. Neopreen attracts dust quickly and isn't easy to clean. I've tried latex but that failed completely. These 3 tests are better.

sticky

sticky

The liquid rubber has a strong hold. But stays very sticky.

plasti-dip

plasti-dip

plasti-dip is a sprayable rubber. It works fantastic but you'll need a lot of cans to get ik covered.

both

both

These example show a combination of: First layers of liquid rubber, and then multiple layers of plastic-dip.

Prototype

Prototype

Here you see the chair with a back. I don't quite like this one. I think its to big

Prototype

Prototype

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