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Joni Kerkhof Portfolio
Chair process
This time I also want to show some more of the proces. Starting with some sketches I made. (click on the pictures for the full discription)
![]() First sketchAfter some 'scratch of the pen' drawings. I made this more organized sketch. It shows what materials are worth some research. And what feeling I want to give the piece of furniture, without already deciding what is has to be. | ![]() Practise ideas and meterialsI'm drawing some designs that could be posible. | ![]() Working outI do some tests. To look at what happens |
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![]() Test | ![]() Test | ![]() Advantage of testsWhile you're testing new tings pop-up. I was testing with the materials and I used 2 layers because I wanted tension, but what I didn't realize was that there would become space between the layers. But it really makes it look like tension. Just what I was looking for. |
![]() Tension | ![]() FeltThen I needed to find a material that is flexible as this but still thick enough to sit on. So I came to felt. Felt is build out of layers of wool, wich means you can make it as thick as you want. Than I also thought about getting the felt fixed, that can be done by putting rinforcement bars between the layers of felt. | ![]() Felt&TensionThats how I came to these 3 designs. Now I'm at to point that I have to make a prototype. |
![]() Testing With FeltThis is the result of the first test I did with felt. I really need to practise some more with felt cause I actually want it to be thicker. | ![]() NeopreneSince I couldn't find a felt that was thick and strong enough, I found this material. its a kind of foam rubber which is 5 centimeters thick. | ![]() NeopreneIn this test I glued the neoprene to a chairlag. |
![]() NeopreneThe glue sticked pretty wel. The neoprene broke this time. This forces me to make a thin wooden seat upon which I can glue the neoprene. At first I didn't want any type of construction under it, but I can't find a material with all the requirements. | ![]() Scale modelWith this model I made the shape I want to make | ![]() ScaleThere are 3 things to work out. how am I going to make the wooden construction under the neopreen and how do I make it a strong constructie. I'm thinking of a steel wired construction like the wirechair of eames. Another thing I have to work on is how to keep the neoprene clean. Because it's collecting dust. Maybe I could use some kind of liquid rubber for that. |
![]() contructionI figured out a way to support the neopreen. I started out with a concept version of aluminum. | ![]() steel contructionThen I made the better version of the contruction. I had quite some struggles because I didn't work that much with steel. | ![]() PrototypeI found some old table legs wich I used to make the prototype. I did also use the steel frame I made. As you can see I'd also found a new way to fix the legs to the neopreen. |
![]() PrototypeAs you can see I'd also found a new way to fix the legs to the neopreen. | ![]() coatingThe other open end there is: a coating. Neopreen attracts dust quickly and isn't easy to clean. I've tried latex but that failed completely. These 3 tests are better. | ![]() stickyThe liquid rubber has a strong hold. But stays very sticky. |
![]() plasti-dipplasti-dip is a sprayable rubber. It works fantastic but you'll need a lot of cans to get ik covered. | ![]() bothThese example show a combination of: First layers of liquid rubber, and then multiple layers of plastic-dip. | ![]() PrototypeHere you see the chair with a back. I don't quite like this one. I think its to big |
![]() Prototype |

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